Automatic Line for Lens Pre-Cleaning and Hard Coating Before Vacuum Coating
This dedicated pre-treatment line integrates precision cleaning, hard coating, and primer treatment for optical lenses before vacuum coating. The high-precision ultrasonic system removes fingerprints, oils, dust, and residues. The hard coating improves scratch and wear resistance, while the primer treatment enhances coating adhesion. Fully automated and continuous, it ensures uniform, stable processing, prevents delamination and spots, and boosts yield. Ideal for standardized batch production of various optical lenses.
Product Details
Key Functions
Multi-Stage Ultrasonic Cleaning: Thoroughly removes micro-dust, oil stains, and fingerprints from the lens surface, providing a high-cleanliness substrate for subsequent coatings.
Ultrapure Water Rinsing: Uses DI water to rinse, ensuring no water spots, minerals, or residues remain on the lens surface.
Infrared (IR) Drying: Efficient and uniform drying to avoid moisture residue, enabling rapid handover to the next process step.
Primer Pre-Treatment: Enhances the adhesion between the lens substrate and the hard coating layer, preventing delamination after long-term use.
Hard Coating: Precision application via dip coating or spray coating of hard coating solution, providing the lens with high wear resistance and anti-scratch properties.
Post-Curing: Thermal curing or UV curing with precise temperature control to achieve optimal hardness and optical performance of the hard coating layer.
Equipment Advantages
All-in-One Automatic Line: Complete integration from cleaning, drying, coating, to curing in a single line, eliminating manual transfer risks and greatly improving production efficiency.
Cleanroom-Level Protection: Fully enclosed stainless steel body with tempered glass viewing windows; optional FFU (Fan Filter Unit) inside to strictly control micro-dust, ensuring extremely high yield.
Precise Coating Uniformity: Precision mechanical control ensures uniform hard coating thickness, maintaining the lens's original optical transmittance and resolution.
Smart HMI Control: Equipped with a touchscreen human-machine interface. Digital precision adjustment of temperature, time, and speed parameters for each chamber, supporting storage of multiple process recipes.
Modular Design: Each process section is independently designed, allowing functional expansion based on production capacity needs or special processes (e.g., anti-fog, anti-reflection).
Downloads
Product Manual
PDF | 2.4MB